Xantrex-technology SW Plus 4024 manuals

Xantrex technology SW Plus 4024 User Manual (344 pages)

Brand: Xantrex-technology | Category: Tools | Size: 3.85 MB |

English

Table of contents

Sine Wave Plus

1

Inverter/Charger

1

Owner’s Manual

3

About This Manual

5

Organization

6

Conventions Used

7

Related Information

8

Important Safety Instructions

9

Explosive gas precautions

10

FCC Information to the User

10

Contents

11

Basic Setup Programming

14

Advanced Setup

15

Operation

16

976-0043-01-02 xv

17

Troubleshooting

18

Inverter Specifications

18

976-0043-01-02 xvii

19

Emergency Power Off Switches

20

976-0043-01-02 xix

21

976-0043-01-02 xxi

23

976-0043-01-02 xxiii

25

Introduction

27

Basic Features

28

Front Panel

29

1–4 976-0043-01-02

30

Certification Label

31

1–6 976-0043-01-02

32

976-0043-01-02 1–7

33

1–8 976-0043-01-02

34

System Configuration

35

Pre-Configuration Planning

36

976-0043-01-02 2–3

37

System Output Requirements

38

System Input Requirements

38

Location Considerations

39

CAUTION: Damage to Inverter

39

Mounting Considerations

40

Ventilation Requirements

40

Grounding Considerations

41

Bonding the Grounding System

44

Battery Considerations

45

2–16 976-0043-01-02

50

WARNING: Shock Hazard

51

Load side terminals may

51

Wiring Considerations

52

Generator Considerations

53

Types of Generators

54

Generator start types

54

AC Conduit Box (ACCB)

56

DC Conduit Box (DCCB)

57

Fuse Block

58

Battery Status Meter (TM500A)

59

Remote Monitors

60

CAUTION: Damage to PC

61

Generator Start Module (GSM)

62

976-0043-01-02 2–29

63

976-0043-01-02 2–31

65

Off-Grid Applications

66

Figure 2-17

67

2–34 976-0043-01-02

68

Figure 2-18

69

Generator-Only Systems

70

Figure 2-19

71

Dual-Inverter Configurations

72

240 Vac-only Input Source

72

Figure 2-20

73

On-Grid Applications

74

Figure 2-21

75

2–42 976-0043-01-02

76

Figure 2-22

77

Energy Management

78

Time-of-Use (TOU) Metering

79

AC Load Support

80

INVERTER/CHARGER

81

Pre-Installation

84

Hardware / Materials Required

85

Optional System Accessories

85

Battery Bank Preparation

86

3–6 976-0043-01-02

88

Knockout Preparation

89

Mounting

90

***NOT TO SCALE***

91

Wall-Mounting

92

Figure 3-4

93

3–12 976-0043-01-02

94

Figure 3-5

95

Wall Mounting using Plywood

95

DC Wiring

96

Grounding the DC System

97

3–16 976-0043-01-02

98

976-0043-01-02 3–17

99

Installation

100

3–18 976-0043-01-02

100

Figure 3-9

101

WARNING: Shock Hazard

102

CAUTION: Damage to Equipment

103

3–22 976-0043-01-02

104

Figure 3-13

105

3–24 976-0043-01-02

106

Figure 3-14

107

AC Wiring

108

WARNING: Fire Hazard

109

3–28 976-0043-01-02

110

Figure 3-16

111

Important:

112

Figure 3-18

114

CAUTION: Equipment Damage

115

3–34 976-0043-01-02

116

3–36 976-0043-01-02

118

976-0043-01-02 3–37

119

Optional Equipment

121

CAUTION:

122

Equipment Damage

122

Remote Monitoring Options

123

Auxiliary Load Module (ALM)

124

Emergency Power Off (EPO)

125

EPO Port

125

Functional Test

127

Basic Functional Test

128

Turning ON the Inverter

129

Confirming Inverter Operation

131

Navigation

133

Navigating the Sine Wave Plus

134

The display

135

The cursor

135

Display contrast

136

Push-buttons

136

Menu Heading Buttons

137

Menu Item Buttons

137

Menu Item button to move up

137

Menu Map

139

5–8 976-0043-01-02

140

Figure 5-10

141

User Menu Map - Part 2

141

5–10 976-0043-01-02

142

Figure 5-12

143

Basic Setup Menu Map Part 2

143

5–12 976-0043-01-02

144

Figure 5-14

145

Figure 5-15

146

Complete User Menu Map

146

Figure 5-16

147

Complete Basic Setup Menu Map

147

Figure 5-17

148

Basic Setup

149

Programming

149

Basic Setup Summary

150

Table 6-1

151

Table 6-2

152

Table 6-3

154

Before You Begin Programming

156

Basic Setup Process

157

6–10 976-0043-01-02

158

Menu Item Descriptions

159

11 Inverter Setup Menu

160

11C Low Battery Cut Out VDC

161

11D LBCO Delay Minutes

161

11E Search Watts

162

Battery Charger Functions

163

Multi-Stage Charging Process

164

WARNING: Explosion Hazard

166

12 Battery Charging Menu

167

12B Bulk Volts DC

168

12C Float Volts DC

168

12D Equalize Volts DC

168

12E Max Charge Amps AC

170

12F Bulk Done Amps AC

171

12G EQ VDC Done Timer

172

12H Max Bulk/EQ Timer h:m

173

12I Temp Comp

173

13 AC Inputs Menu

174

13A Grid (AC1) Amps AC

175

13B Gen (AC2) Amps AC

175

CAUTION: Damage to Loads

176

14 Save/Restore Settings Menu

177

End Basic Setup Menu

178

Advanced Setup Summary

180

Table 7-1

181

Table 7-2

183

Table 7-3

185

7–10 976-0043-01-02

188

976-0043-01-02 7–11

189

7–12 976-0043-01-02

190

7–14 976-0043-01-02

192

20A Refloat High Volts DC

193

20B Refloat Low Volts DC

193

20C Float Done Amps AC

193

21 Grid (AC1) Usage Menu

194

21A Grid Usage

195

21B Grid Usage Begin h:m

195

22 Battery Xfer (BX) Menu

196

23 ALM Relays Menu

197

23A RY9 VDC Energized

198

23B RY9 VDC DeEnergized

198

23C RY9 Delay At DeEngz. Min

198

23D RY10 VDC Energized

198

23E RY10 Vdc DeEnergized

199

23F RY10 Delay at Engz. Min

199

23G RY11 Mode

199

Figure 7-3

200

Generator Starting Scenarios

201

CAUTION: Damage to Generator

201

Automatic Generator Control

202

976-0043-01-02 7–25

203

24 Generator Timers Menu

204

24A Gen Run Time Start h:m

205

24B Gen Run Time Stop H:M

205

24C Quiet Time Begin h:m

205

24D Quiet Time End h:m

206

24E Gen Exercise Period Days

206

24F Gen Exercise Timer Min

206

24G Gen Cooldown Timer Min

206

25 Gen Starting Details Menu

207

25A RY7 Mode

208

976-0043-01-02 7–31

209

7–32 976-0043-01-02

210

Figure 7-7

211

Figure 7-8

212

RY7 and RY8 Timing Diagram

212

Figure 7-9

213

Figure 7-10

214

25C Pre Crank Seconds

215

25D Max Cranking Seconds

215

25E Post Crank Seconds

215

26 Gen Auto Run Setup Menu

216

27 Save/Restore Settings Menu

217

End Advanced Setup Menu

218

Operating the Sine Wave Plus

220

Operational Status Indicators

221

8–4 976-0043-01-02

222

AC Input Status (Green)

223

8–6 976-0043-01-02

224

976-0043-01-02 8–7

225

Error LED Reset

226

LED Summary

227

Table 8-1

228

LED Summary Table

228

The User Menu Summary

229

Table 8-2

230

User Menu

230

Accessing the User Menu

232

User Menu Description

233

01B EQ Charge OFF ON

234

01C Search Watts (SRCH)

234

02 Generator ON/OFF Menu

235

CAUTION: Damage to AC Loads

235

02A Generator

236

02B Gen Start Load Amps

237

02C Gen Start Volts/Manual

237

02D Gen Start Exercise Run

237

02E Gen Start Run Time

237

02F Days Left To Gen Exercise

237

03 Time Of Day Menu

238

WARNING: Personal Injury

239

04 Meters Menu

240

04B Battery Comp Vdc

241

04C Inverter/Charger Amps AC

241

04D Input Amps AC

241

04E Load Amps AC

241

04F Inverter Volts AC

241

8–24 976-0043-01-02

242

05 Error Causes Menu

243

05C Heatsink Overtemp

244

05D Low Battery Voltage

244

05E High Battery Voltage

245

05F External Err (Stacked)

245

05G Input Relay Failure

245

06 Status Menu

246

06A Bypass Mode Selected

247

06B Chr Selected (No Backup)

247

06C Gen Signaled to Run

247

06D Gen In Cooldown

247

07 GSM/ALM Options Menu

248

976-0043-01-02 8–31

249

Inverter Troubleshooting

252

Error Causes

257

Inverter

259

Specifications

259

Electrical Specifications

260

Mechanical Specifications

262

Theory of Operation

264

976-0043-01-02 A–7

265

Power Versus Efficiency

266

SW Plus Efficiency Curves

267

Output Power in Watts

267

Efficiency

267

Figure A-5

268

Figure A-6

268

Figure A-7

269

Figure A-8

269

Time versus Current

271

Figure A-10

272

Figure A-11

272

Figure A-12

273

Figure A-13

273

Configuration

275

Settings

275

User Menu Settings

276

Table B-1

277

Basic Setup Menu

279

Table B-3

280

Table B-2

280

Table B-4

282

Advanced Setup Menu

284

Table B-5

285

2548 Models

285

Table B-6

287

4048 Models

287

Table B-7

288

Battery Information

291

Battery Types

292

NiCad and NiFe Batteries

293

Battery Bank Sizing

294

976-0043-01-02 C–5

295

Calculating Amp Hours

296

Amp Hour Example Worksheet

297

Battery bank size worksheet

298

Battery Configurations

299

DC Disconnect

300

(either a circuit

300

976-0043-01-02 C–11

301

C–12 976-0043-01-02

302

Battery Maintenance

303

Equalization Charging

305

CAUTION: Damage to DC Loads

305

CAUTION: Damage to Batteries

305

General Maintenance

306

Generators

309

Two-Wire Start Circuits

310

Three-Wire Start Circuits

310

Onan™ 3-Wire Type Generators

311

3-2 Wire Converters

311

Over-Charge

313

Protection

313

Over-Charge Protection

314

E–2 976-0043-01-02

314

Diversion Load Control

315

Multi-wire Branch

317

Circuit Wiring

317

F–2 976-0043-01-02

318

Multi-wire Branch Circuits

319

976-0043-01-02 F–3

319

Load Center

322

120 Vac 120 Vac

322

Emergency Power Off

323

Switches

323

The Purpose of an EPO switch

324

976-0043-01-02 G–3

325

G–4 976-0043-01-02

326

Glossary

327

Abbreviations and Acronyms

331

Warranty and Product

333

Information

333

Disclaimer

334

Exclusions

335

Warning: Limitations On Use

335

Return Procedure

336

Out of Warranty Service

336

Information About Your System

337

IX–4 976-0043-01-02

342

976-0043-01-02 Rev B

344

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